Aerospace Engineering | Manufacturing & AIT

Aidan Murray

Project Library

Building reliable hardware through tight engineering partnerships

Each project reflects hands-on work translating engineering intent into buildable hardware.

Case Study

Autonomous Multi-Rover Search System

Autonomous rover systems must reliably integrate multiple sensors with different update rates while maintaining consistent state estimation and stable hardware communication. Designing a command and data handling framework that manages sensor timing, embedded firmware constraints, and real-world hardware testing is critical for reliable autonomous operation.

Role
Command & Data Handling (CDH) EngineerUniversity of Colorado Boulder — Senior Design Project • Fall 2025 – Spring 2026

Embedded firmware development, sensor polling architecture design, encoder data handling, electronics prototyping, and rover state monitoring for an autonomous multi-robot search system.

Tools & Skills
Embedded C/C++Sensor polling architectureQuadrature encoder processingI²C communicationLiDAR sensor integrationINA260 current/voltage monitoringBreadboard electronics prototypingHardware debugging & validation
Outcome
Developed a dual-rate sensor polling architecture to manage sensors operating at different update frequencies.

Academic senior design project focused on autonomous robotics architecture and embedded command and data handling.

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Electronics layout used while debugging encoder handling for the autonomous rover project

Case Study

Harness Assembly Instructions & Documentation Standardization

Harness builds relied on tribal knowledge and inconsistent documentation, creating confusion during assembly and handoff between design, manufacturing, and integration, increasing the risk of rework.

Role
Manufacturing Engineering InternBlue Canyon Technologies • May–Aug 2025

Assembly documentation and process support (no electrical design ownership).

Tools & Skills
VisioArasIONWork instructionsManufacturing documentationCross-functional communication
Outcome
Created standardized harness assembly instructions with defined routing, labeling, and step-by-step build guidance.

No proprietary drawings or part identifiers are shown.

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Case Study

NCR Resolution & Drawing Redlines for Production Support

Build issues and unclear documentation created slowdowns and rework risk during manufacturing and integration, requiring fast, accurate clarification of design intent.

Role
Manufacturing Engineering InternBlue Canyon Technologies • May–Aug 2025

Non-conformance support, drawing redlines, and documentation updates (no design authority).

Tools & Skills
ArasIONVisioDrawing redlinesNCR workflowsRoot-cause analysisCross-functional communication
Outcome
Investigated non-conformances and documented findings to support corrective actions and next-build execution.

Details are generalized; no proprietary part numbers, drawings, or internal reports are shown.

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Case Study

CNC Production & Inspection Workflow

Production machining requires consistent tolerance compliance and quick detection of drift to prevent scrap and downstream fit issues.

Role
CNC OperatorCircular Technologies • Jan-May 2024

CNC production support and inspection using standard metrology tools.

Tools & Skills
FANUC RoboDrillCNC production milling & turningMicrometersCalipersGo/No-Go gagesOptical comparatorDigital microscopeProduction inspection
Outcome
Performed in-process and final inspection to verify tolerance compliance on production parts, including runout, concentricity, and critical feature geometry.
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Case Study

Modular RC Aircraft Structural Design for Rapid Iteration

Large RC airframes must balance structural strength, weight, and manufacturability while remaining easy to assemble, modify, and repair during iterative development.

Role
CAD DesignerPersonal Project / Remote Collaboration • Jul–Dec 2024

Wing modeling, internal fuselage support design, and CAD-driven DFM/DFA decisions for modular airframe assemblies.

Tools & Skills
Fusion 360DFM/DFAStructural layoutFastener and fit planningRapid prototyping3D printing
Outcome
Modeled modular wing components with defined interfaces to support repeatable assembly and straightforward replacement.
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Case Study

Boost-Glide Vehicle Design & Trade Study

Boost-glide vehicles require balancing aerodynamic efficiency, stability through boost and glide phases, and manufacturability within tight mass and geometry constraints.

Role
Aerospace Engineering Student — Vehicle Design & AnalysisUniversity of Colorado Boulder (ASEN 2804) • Spring 2024

Conceptual vehicle design, aerodynamic trade studies, stability analysis, and experimental flight testing.

Tools & Skills
MATLABAerodynamic modelingTrade studies & sensitivity analysisStatic stability analysisFlight test data analysisHand calculations
Outcome
Evaluated multiple vehicle configurations and selected a manufacturable boost-glide design based on performance trade studies.

Academic project; no proprietary or controlled data included.

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Case Study

Custom FPV Quadcopter Integration & Flight System Setup

Small UAV platforms require tight integration between propulsion electronics, RF communication, flight control firmware, and power systems. Achieving reliable flight requires correct electrical assembly, firmware configuration, and system tuning.

Role
Solo Builder — Assembly, Setup, and TestingPersonal Project • Summer 2020

Hardware assembly, electronics soldering, RF system integration, firmware flashing, flight configuration, and payload mount design.

Tools & Skills
Betaflight flight firmwareSolderingBrushless motor systemsLiPo battery systemsFPV analog video systemsRC radio control systemsFusion 360 (payload mount design)3D printing
Outcome
Assembled a carbon-fiber quadcopter frame integrating brushless motors, flight controller, and ESC stack.

Personal hardware project demonstrating early experience with UAV electronics integration and flight systems.

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Custom FPV quadcopter assembled on a work surface